The oil of your compressor cools, it lubricates, and also protects the components made of metal in the compressed air system. Selecting the correct type and quantity of compressor oil is crucial in extending the life of your compressor and securing the investment you made in it.
Donaldson’s air-oil separators with wraps come with our exclusive Synteq XP coalescing media to aid your system in meeting minimal requirements for carrying over oil in order to maintain efficiency and effectiveness. It helps reduce energy consumption and prolongs the life of equipment.
Factors Affecting Oil Performance
Compressor oil is an essential element of a well-maintained compressed air system. It helps to reduce wear and tear on the parts that move in the compressor, and also providing cooling for your compressor. Additionally, it helps to reduce the amount of contaminants within the system.
If a compressed air system is well maintained, system The ratio of condensate to lubricant is lower than one part per million (ppm). The level of contamination binh tich khi could create problems for the food processing plant in the event that it comes into contact with food.
The use of food-grade compressor oil reduces the chance of contamination. Furthermore, it lowers the expense of collecting and dispose of oil-contaminated condensate. Also, it eliminates the expense of energy required to counter the pressure drop in filters, regulators, and hoses. Additionally, it helps to achieve lower, unloaded power for your compressed air system. This can result in substantial savings over the course of time. Based on the application you are using it is possible to make even more savings on energy by choosing motors that are oil free.
Factors Impacting Compressor Oil
Many factors influence the efficiency and durability of the air compressor’s oil. Knowing these aspects and choosing the right lubricant to the specific machine at your facility can increase operational effectiveness and lower maintenance costs.
A majority of air compressors utilize conventional or mineral oil that is cheaper than synthetic oils, but it may not be able to provide sufficient lubrication at high temperatures or with heavy load. Additionally, mineral oil may oxidize and form varnish inside the compressed air system, which can increase energy use and can cause damage to pneumatic tools and other equipment.
An air-oil separator that is of the highest quality is the primary component of the equipment to ensure free of oil and clean air. Donaldson’s air-oil separators that are wrapped are made available with a variety of media, including their exclusive Synteq XP coalescing media, that has a long-lasting life span and top performance, which helps to meet the low carryover of oil requirements. This allows for energy savings, less oil recirculation and less restriction of distribution system.
Oil Quality and Performance
The primary purpose of engine oil is to act as a friction-fighter. A thin layer of oil is all that is between metal surfaces that are not lubricated that rub against one another and damaging themselves if they overheat. The energy needed to overcome the molecular friction demands a careful formulation of the oil in order to make sure that the energy is at a minimum without jeopardizing the shear stress to shear rate properties necessary for optimum operation.
Air compressor oils are an essential element in the functioning of the compressed air system and the correct selection of storage, maintenance, and troubleshooting could significantly affect the efficiency of your system. To get the most effective results select a high-quality oil specifically designed to work specifically for your use.
Utilizing a food-grade oil is a further step in quality of oil, making sure that it’s safe to usage in areas where food items are used. The oils are designed to be tasteless as well as colorless and odorless. They can pass limit of the FDA’s maximum allowable concentration for H1 lubricants, which is 10-parts per million (ppm). This type of oil can reduce the chance of contamination, and enhance the overall performance of your system.
Maintaining Compressed Air System Efficiency
It is essential to gain insight into the compressed air system particularly on the demand side in order to find energy saving potential. It’s more than just regular inspections and changes to filters. An even more thorough approach involves taking a look at all the aspects of the system, from pipes to the equipment used for end-use.
Check piping for an excessive pressure drops that impede flow and increases energy consumption. The first step to reduce this issue is selecting the right piping size to the system as well as its purpose of use.
Repairing air leaks can be the most significant opportunity to make energy efficiency since they are responsible for the bulk of energy consumption. Repairing or inspecting these leaks on a regular basis is a vital component of maintenance that is preventive.
Checking the connections of compressors for looseness and belt conditions, hot spots and paint conditions and also monitoring the level of acoustic noise as well as bearing temperatures and vibrations aid in ensuring efficient operation and reduce operating expenses. Utilizing Donaldson top-quality air-oil separators that have lower oil carryover can also help save energy as it keeps the specially designed and costly lubricant in the compressor, where it is needed.
